Electrical Engineering and Safety
Arc Flash Study
Services Involved: Electrical Engineering, Safety
Industry: Pharmaceutical
Location: Ohio
A major pharmaceutical company in the tri-state area contacted BSI Engineering, in need of improving their hazard recognition concerning electrical arc flash hazards and safe electrical work practices for their facility.
The arc flash study documents what amount of energy is available at electrical panels if covers are removed and an arc event occurs. Arc Flash labels are posted at the panels to meet OSHA requirements, and NFPA 70E requirements.
Specially developed software was used to document the electrical system, over current protection, length of cables, fault current, arcing current, and time of arcing to calculate how the arc flash energizes.
Four hundred and twenty three warning labels were then posted on electrical panels throughout the facility. Intensive, four hour training sessions were held for the plant’s electrically qualified employees, along with their team leaders. During the training, “Thunderbolt” was used to demonstrate the dangers of electrical arcing, backfeed, and electric shock.
Using lockout procedures and hot work permits, a training exercise using students was conducted to make a circuit “electrically safe”, so work could be done in a safe environment. The facility is now in full compliance with OSHA and NFPA 70E requirements for electrical safety.
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