Instrumentation & Controls

Instrumentation & controls

Is your control system delivering the precision and reliability you need?

Modern manufacturing demands sophisticated instrumentation and control systems. BSI Engineering's team brings decades of experience designing and implementing control solutions that enhance productivity, quality, and safety.

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Electrical control panel with circuit breakers and workers

Control system innovation

Intelligence that drives industry

Process control leadership

Precise control drives manufacturing success. Our control system designs integrate advanced instrumentation with sophisticated control strategies to maintain critical process parameters. From basic regulatory control to advanced process optimization, we develop solutions that maximize product quality while minimizing variability. Each system incorporates careful instrument selection and placement to ensure accurate measurement and control.

Automation

Today's operations demand intelligent automation. Our automation engineers create intuitive control systems that enhance operator effectiveness while maintaining process safety. We design human-machine interfaces that provide clear process visibility and implement control strategies that optimize production. By incorporating advanced diagnostic capabilities, our systems help operators quickly identify and resolve issues.

System integration

Where systems speak as one

Platform integration excellence

Manufacturing environments often include multiple control platforms. Our integration expertise helps you connect diverse systems into a cohesive control solution. We work with PLC, DCS, and hybrid control architectures to create seamless operation. Through careful system design and thorough testing, we ensure reliable communication between all system components.

Data management innovation

Modern control systems generate valuable process data. Our designs incorporate sophisticated data collection and analysis capabilities that transform raw data into actionable insights. We implement historian systems that capture critical process information and create reporting tools that support continuous improvement. This data-driven approach helps you optimize operations and maintain product quality.

Safety system design

Protection programmed in

Process safety

Safety starts with proper system design. Our safety instrumented system (SIS) designs protect people, equipment, and the environment. We conduct detailed analysis of safety requirements and develop systems that provide appropriate risk reduction. Through careful separation of basic process control and safety functions, we ensure reliable protection when needed.

Alarm management leadership

Effective alarm systems enhance operational safety. Our alarm management approach follows industry best practices to create systems that support, rather than overwhelm, operators. We analyze alarm priorities, implement proper alarm rationalization, and create clear operator response procedures. This systematic approach helps operators quickly identify and respond to abnormal situations.

Project implementation

From concept to control

Construction support

Proper installation ensures control system success. Our field engineers provide comprehensive construction support including instrument location verification, installation inspection, and loop checking. We oversee control system startup and provide thorough documentation of installed systems. This attention to detail ensures your control system performs as designed.

Training innovation

Operator understanding drives control system effectiveness. We develop comprehensive training programs that build operator confidence and capability. From basic system operation to advanced troubleshooting, our training ensures your team can effectively utilize all system capabilities. We provide ongoing support to help you maximize the value of your control system investment.

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Ready to optimize your control systems?

Contact BSI Engineering to discuss how our instrumentation and controls expertise can enhance your manufacturing operations.

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